The Benefits of Insert Moulding
Reduced post moulding operations
Increased part consistency
Ease of assembly
Increase part functionality
Reduced production time
Downstream Cost Reduction – the need for secondary post moulding operations can be greatly reduced by creating more complex components
Assembly made easy – high precision metal components can be incorporated into the moldings to allow components to be screwed or clipped together
Component consistency – operator error is eliminated achieving high levels of consistency and precision
Component complexity – a simple moulding tool can achieve a complex component by using a well machined metal insert
Reduced Component size and weight – by combining the physical strength of the polymer and the metal insert, the insert moulding produces a smaller and lighter component
Component cost reduction – as a simple tool can be used with the insert, this can lead to a component being lower cost to manufacture
Increased design flexibility – designers can appreciate the virtually unlimited configurations that the insert plastic injection moulding process allows.
Typical insert moulded components
Many industries can benefit from incorporating insert moldings into their component design. The Insert Moulding Company cover a wide industry base including military, automotive, electronics, electrical, medical, life sciences, banking equipment, aerospace, marine, furniture, building components.
The types of insert moulding manufactured include:
Electrical and electronic pins
Electrical and electronic contacts and connectors
Switches
Mechanical assemblies
Life science sensors
Fasteners
Gears