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Die Casting

Your Professional Die Casting Supplie

 

 

Founded in 1996 and located in Shenzhen, China, ABIS has over 28 years of expertise in the mold industry.
We specialize in producing all kinds of mold products, mainly die casting, Inserting mold, plastic Injection mold, two-shots mold, stamping die, etc.

 

Why Choose us

 

Our Certificates

We are proud to be certified under TS/16949, ISO9001, and ISO14001, ensuring the highest standards of quality and environmental responsibility in all our processes.

Production Capacity

Our state-of-the-art molding facility is equipped with press machines ranging from 80T to 1600T, with a yearly capacity of over 400 molds.

Excellent team

With a dedicated team of over 100 professionals, including experienced designers and engineers, we provide comprehensive services that transform your ideas into fully realized products.

 

OEM/ODM Services

In line with the principle of open and win-win cooperation, ABIS Mold Technology Co., Ltd. not only focuses on building its own brand with independent intellectual property rights, but also provides customers with high-quality and efficient OEM/ODM services.

 

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Types of Die Casting

The die casting produced by our company mainly include the following types:

各类散热器压铸模具
 

Die Casting Tooling For Auto Parts

2020 Hot Sale Manufacturer Die Casting Tooling for Auto Parts
Part name: Vehicle parts
Material: Aluminium alloy,Zinc alloy etc
Finish treatment: Painting, Anodize, Electroplate,Electrophoresis etc
OEM|ODM: Available
Certification: CE,ROHS,ISO,SGS etc
Ability: 100000pcs/month
Port: Shenzhen

智能扫地机配件压铸模具
 

Die Casting Mold For Aluminum Parts

Product: Aluminum parts|product
Material: Aluminium
Finish: Painting, Anodized,Electroplate etc
Abiltiy: 500000pcs/per week
Package: Standard box

各类手机支架模具压铸
 

Die Casting Mold for Aluminium Alloy Coffee Grinder Housing Shell

Part name: Coffee Grinder Housing Shell
Part material: A380, ADC12,A413,A383,A360,ADC14 etc
Part surface treatment: Anodizing, painting, electroplating etc
Color: Customized
OEM|ODM: Acceptable
Part processing: Melting, Die-casting, Trimming, Deburring, Shot Blasting, CNC machine,Punching machines, Ultrasonic Cleaning, etc
MOQ: 500 pieces above

井盖压铸模具
 

Die Casting Mould For Manhole Covers

Part name: Customized metal manhole cover
Material: Aluminium alloy, zinc alloy, Zamak etc
Certification: ISO|ROHS
Process: Die casting+Machining
Secondary machining: Milling, tapping, grinding
Finish: Polishing, spray coating, deburring, Anodizing, etc
Lead time: Order quantity1000pcs: to be negotiated
Package type: Plastic bag+carton box+pallet
Payment: T/T, Western Union, etc
Shipping: By air, by sea, UPS or DHL or as you request

铝合金咖啡研磨机外壳压铸模具
 

KN95 mask machine parts

Material: Metal
Diameter: 77/83
Color: Customized
Automatic grade: Semi-automatic|full-automatic
Lead time: 20~30days
Process: CNC machining
Port: Shenzhen, China
OEM&ODM: Acceptable
Package: Foem Bag

电机外壳盖铝合金零件
 

Aluminium alloy parts for motor housing cover

Material: A380,ADC12,A356 etc.
Color: Natural or customized
Surface treatment: Anodize,painting, power coating, chrome plating etc.
OEM&ODM: Welcome
Certificates: ISO9001,SGS,RoHs
Process: 2D&3D drawings→tooling design→tooling make→die casting→deburr→drilling and threading→CNC machining→polishing→surface treatment→assembly→quality inspetcion→packing
Samples: 5 pcs for free
Supply abiltiy: 50000 pcs per month

铝件压铸模具
 

Die Casting For Various Mobile Phone Support Mould

Product name: Alloy metal portable for cellphone support|stand|holder
Material: Aluminium alloy+ABS|Silicone
Color: Customized
Finish: Anodized|Painting|Polishing
OEM/ODM: Accepted
Logo: Customized
Port: Shenzhen,China

 

Benefits of Die Casting

 

Die casting provides complex shapes within closer tolerances than many other mass production processes.

 

Die castings are produced at high rates of production. Little or no machining is required.

 

Die castings can be produced with thinner walls than those obtainable by other casting methods. and much stronger than plastic injection moldings with the same dimensions.

 

Die casting provide parts that are durable, dimensionally stable and have the feel and appearance of quality.

 

Die casting dies can produce hundreds of thousands of identical castings within specified tolerances before additional tooling may be required.

 

Zinc castings can be easily plated or finished with a minimum of surface preparation.

 

Die castings can be produced with surfaces simulating a wide variety of textures.

 

Die cast surfaces, as cast, are smoother than most other forms of casting.

 

Holes in die castings can be cored, and made to tap drill sizes.


External threads on parts can be readily die cast.

 

Die castings provide integral fastening elements, such as bosses and studs, which can result in cost savings in assemblies.

 

Inserts of other metals and some non-metals can be die cast in place.


Corrosion resistances of die casting alloy rates from good to high.

 

Die castings are monolithic. They combine many functions in one complex shaped part. Because die castings do not consist of separate parts, welded or fastened together, the strength is that of the material, not that of threads or welds.

 

Zinc Die Casting is an efficient, economical process which, when used to its maximum potential, replaces assemblies of a variety of parts produced by various manufacturing processes at significant savings in cost and labor.

 

Tooling Process of Die Casting Aluminum Mold
 

3d Modeling
The 3d model for the Aluminum part is prepared using CAD software. Then the mold model is created according to the part's dimensions. Some intricate features can't be die cast, So such details are avoided during modeling.

 

Design for Manufacturing
The model is analyzed and adjusted to make it easy to cast. The actual model may be divided into segments, or some complex geometric features are simplified. The proper draft is provided for the design to make it easy to eject the casting.

 

Programming
The CNC machine can't take direct input from a 3d model. The model needs to be converted into G-Code using CAM software. The CNC machines cut according to the code. M-Code for the process is needed as well which controls the operations executed by the machine.

 

Machining
Upon given input of both G-code and M-code, the CNC machine will start cutting the mold. The whole process is automated and has no chance of errors unless any programming errors were made. Depending on the parts geometry and precision requirement, the parts can be machined very fast, or it can take a really long time as well.

 

Die Casting Mold For Aluminum Parts

 

Delivery Process

Quote within 24 hours by engineer team

 

Based on 2D/3D drawing, or sample, Even idea or concept

 

Primary DFM can be offered at the same time if necessary

 

PO details confirmation

 

With a professional sales team in every detail

 

DFM Report Issued

 

2D & 3D Mold design

 

Mold Building

 

Sample & Mold approval

 

Mold-check & Package & Delivery

 

After service to ensure smoothly run mold

 

 

FAQ

 

Q: How long does the die casting process take?

A: The die casting cycle time depends on the weight of the components. While typically a very quick process, die casting can take from a few seconds for small components to a few minutes for large, heavier components. The quick cycle times allows you to complete high production runs as efficiently as possible.

Q: How long does a die cast last?

A: That's why casting dies typically only last for 100,000-150,000 aluminum parts and 200,000-300,000 magnesium parts before significant repairs or replacements are needed. (Contrast that with a well-maintained steel injection mold, which can produce a million shots before significant repairs or replacement are required.)

Q: What is the pressure for die casting?

A: The dies are then closed and molten metal is injected into the dies under high pressure; between 10 and 175 megapascals (1,500 and 25,400 psi). Once the mould cavity is filled, the pressure is maintained until the casting solidifies.

Q: Does die casting need a pattern?

A: The process begins with the molten metal poured directly from a ladle into a sand mold without any high pressure needed. The molds are created by compacting sand around a pattern or model of the final product, and the mold is split apart and the pattern removed.

Q: What is the die temperature in die casting?

A: The average die running temperature is in the region of 200 °C to 300 °C and during each casting cycle the die surface temperature fluctuates from approximately 100 °C to 500 °C, resulting in cyclic high stress fluctuations, leading to heat check cracking .

Q: What are the fundamentals of die casting?

A: Think function, before traditional form.
Performance must be sufficient, not equal.
Match material properties to performance specifications.

ABIS MOLD Technology Co.,Ltd is one of the most famous Shenzhen die casting manufacturers and China suppliers, welcome to wholesale aluminum die casting, zinc die casting, metal injection mold, die cast tooling, hardware mold from our factory.

plastic shaver part, injection mold for automotive, car component mold