ABIS Mold Technology Co., Ltd. is one of the leading manufacturers and suppliers of plastic injection moulding for auto parts in China. Please feel free to buy high quality plastic injection moulding for auto parts made in China here from our factory. Welcome to view our website for more information.
Plastic Injection Moulding for Auto Parts
Name:auto parts plastic injection mold/mould
Mould Material:Steel 45#, 50#, 60#, P20. 718, 2083,etc
Mould Life:500,000~1,000,000 shoots
Mould Analysis:Supply Mould analysis in detail (pins, gate, pl, slider etc.)
Cavity:Single, Multi (1*1, 1*2, 1*4, 1+1, 1+1+1, etc.)
Mould Runner:Cold runner, Hot runner
Applied Software:Pro/E, UG, Auto-Cad, Solid work, CAM
Surface Treatment:Logo print, Texture, Polishing, Painting, Chrome Plating
Product Material:Nylon GF, ABS, PP, POM, PC, PE, TPU/TPR, PVC, PPS, HDPE Etc.
Processing Trade Form:OEM&ODM
Main Processing Equipment:LKM, DME, HASCO
Processing Equipment Quantity:More than 30 sets of plastic injection machines
Injection Molding Machine:80 MT – 1600 MT
Working Instruction
1. Offering:
Our Quoting Engineer will review your drawing and submit you our price within 24 hours. If necessary, we will give you a rough report regarding the part concession in order to save mold cost or make sure they are moldable.
2. Project kick off:
a. The project will be assigned to a team including the sales communicator (Daisy), mold designer, project manager, mold supervisor, QC, toolmakers, etc.
b. Mold and Product requirement Input and then distribute to different departments for file (Daisy’s job). See attachment
c: Progress schedule submitted to ARB after receiving the PO. But we have to update the progress schedule after mold drawing approved, and then we will follow this schedule to build the mold. See attachment.
d. Weekly Report to keep you close with the mold status. See attachment.
3. Mold Designing:
a. Our mold designer and other people will evaluate your part design or samples to give you some proactive comments, such us Draft, Cooling, Venting, Gating, Cavity/Core sticking, Short Shot, Thin steel conditions, etc. also our engineers will assist you in improving the part design if required. It needs 3 days.
b. After receiving your Response on our DFM Report, we will send you the completed 3D mold design within 3 days.
c. Updating mold drawing per ARB’s feedback till mold drawing approved.
d: Final project schedule( timeline) to ARB that will be strictly followed during mold building.
4. Mold Base / components / material purchasing
a. Our Procurement people will order the Mold base / components / material per the BOM, and keep the certification from the supplier.
b. Incoming inspection: our mold supervisor will check the Mold base / components / material to make sure they are in line with ARB’s requirement.
5. Mold building
a. CNC programming
b. Cavity/Core rough machining
c. Heat Treatment (if necessary), and we will keep the heat treatment certificate.
d. Cavity/Core precise machining
e. Wire cut
f. EDM Burning
g. Mold base machining, Mold base will reach our shop 2-3 weeks after we release the PO to LKM
h. Polish
i. mold fitting
j. mold assembly
k. mold test
① We will submit you the Molding parameter report the day we test the mold, and report you the mold test result trustily. See attachment
② The Full dimension report will reach you 3 days after the T1, but we will give you the critical dimension report before that. (3 shots for single cavity, and full cavities for multi cavities). See attachment
6. Samples sent to ARB
We will send you the rough report on the T1 samples and see the next step to modify the mold or send the samples.
7. Mold adjustment
① ABIS’s fault not following the drawing: We will modify the mold per your feedback on the samples (if they exist) and submit you the good samples at our best time.
② ARB’s new request on part changes: Mold ECN requirement input, and pass to different departments for record. See attachment.
8. Samples approved
Part dimensions, part appearance.
9. Mold validation
We have to control the part dimensions as well as the mold function. We will do the final mold checking and have the mold ran on our press machine continually for 3 hours without any problems. Sometimes will come here to attend the mold test to approve the mold.
10. Mold package
Rust-proof grease painted on mold surface to form the protective coating and then plastic bag wrapped. Free-fumigation plywood case as the outer package for the mold, the electrode, some spare parts, the document envelope (the steel certificate, the heat treatment certificate, the mold drawing and CD)
11. Mold delivery
We will send you the Packing List and Commercial Invoice (declared value same with PO amount) before mold delivery, and arrange the mold out following your requirement. Also we will make the Customs clearance documents for the mold that exceed ￥5，000.
Know more about ABIS Tooling & Moulding
ABIS was founded in Shenzhen China, adjacent to Hong Kong, in 1996, has its own factory of 12,000 square meters. With the advanced facilities from Germany, Swiss and Japan, and a highly experienced design and engineering team, ABIS builds multi-cavity molds to exacting tolerances, providing the critical structural foundation for leading manufacturing companies to produce high precision mold.
ABIS Mold which engaged in :
1. Cold&Hot Runner/ Single&Multi- Cavity-Injection moulding
2. Single&Multi- Shot
3. Die Cast-Aluminum&Zinc
4. Inserting Mold
5. Overmolding
6. Prototype Tooling
7. Mass Production
Some of Our products:
ABIS Mould packaging :
FAQ:
Q1. Can I make prototype before move to mold manufacture?
Q1. Can I make prototype before move to mold manufacture?
A. Yes, we can use your 3d drawings to make models for your evaluations.
Q2:Will you charge us for the mould modify?
A: small mold modify is free of charge.But some modify need charge.
Q3:How about the property for the mold?
A: THE TOOLS REMAIN THE PROPERTY OF you.
Q4. What file format you can use of the drawings?
A. STEP and X-T,UG,pro-E etc.
Q5. What material is best for my product?
A.Material usage depends on the part and what its function.We are happy to discuss the alternative options and suggest alternative materials.
Q6. What type of mold do I need?
A. Molds include plastic injection mold, silicon mold, vacuum forming mold, die casting mold and punch mold. We will provide the right solutions to you.
Q7. How to have my components quoted ?
A: Please contect us via Email and send us your drawings inclusive of 2D and 3D(.STEP or .IGES files) and detail requirements. We are pleased to sign NDA with you if you prefer. Then our engineering team will work on them and submit competitive quotation to you.
Q8 . What is the lead time for tooling and samples fabrication?
A: The exact lead time depends on your parts specification. The normal lead time is 40-45days for tooling fabrication and sample. If the tooling is not required, the lead time for samples is 15days normally.
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