ABIS Mold Technology Co., Ltd. is one of the leading manufacturers and suppliers of Wall Switch & Socket Injection Mold in China. Please feel free to buy high quality Wall Switch & Socket Injection Mold made in China here from our factory. Welcome to view our website for more information.
Product Specification
| Item | Specification |
|---|---|
| Part Name | Wall Switch & Socket Components (face plate, frame, bottom box, rocker) |
| Design Input | Customer 3D file (STEP / IGS / X_T) or physical sample for reverse engineering |
| Design Software | UG (NX), Pro/E (Creo), Auto CAD, SolidWorks |
| Mold Steel | Cavity: S136 / NAK80; Core: P20 / 718H (per project requirement) |
| Injection Material | FR-PC (UL94 V-0), PC/ABS, ABS, PA66+GF |
| Surface Finish | Mirror polish (SPI A-1/A-2), EDM texture (VDI 3400), matte |
| Runner System | Hot runner (valve gate / open gate) or cold runner |
| Cavity | 1×1, 1×2, 1×4, 1×8 (based on part size and annual volume) |
| Cycle Time | 20–35 seconds |
| Mold Life | 300,000 – 1,000,000 shots |
| Tolerance | ±0.02 mm on critical fit dimensions |
| Service Mode | OEM (customer supplies 3D data) / ODM (ABIS designs part from brief) |
| Inspection | 100% CMM on critical dimensions; third-party inspection (SGS/TÜV) available |
| Packing | Anti-rust treatment → PE film → fumigation-free wooden case |
| Delivery | FOB Yantian / CIF to destination port |
Mold Structure Highlights
This wall switch and socket mold uses a two-plate structure with guided ejection for clean part release without deformation. The cavity insert is machined from S136 hardened stainless steel to achieve the mirror-finish surface required for switch face plates sold in European and Middle Eastern markets. Gate position is placed on the non-cosmetic side to keep the visible panel surface free of gate marks.
For socket bottom box molds and switch box moulds that require side-hole features (wiring entry points), sliding cores or lifters are integrated into the mold base. These are individually replaceable without disassembling the full mold, which reduces maintenance downtime during high-volume production runs.
Key Specifications of This Project
- 1×4 Cavities
- Cold runner with pin-point gate
- UL94 V-0 FR-PC injection material
- ASSAB S136 steel (cavity) + P20 (core)
- High-volume production mold (designed for 800K+ shots)
- SPI A-2 surface finish on visible surfaces
- Fully automatic ejection, no manual insert required
Buyers evaluating an injection mold supplier for switch and socket parts should confirm three things: experience with UL-94 V-0 flame-retardant materials (mandatory for electrical products in most export markets), co-located tooling and injection facilities (to reduce mold transfer risk), and the ability to provide CMM dimensional reports at T1 sampling rather than visual inspection only.
Product Show
OEM & ODM for Wall Switch Manufacturers
ABIS supports both OEM and ODM cooperation for electrical switch socket manufacturers worldwide. For OEM projects, send your 3D file and we start DFM review within 48 hours. For ODM requests - where you need us to develop the part design based on your product brief and target electrical standard (BS / EU / NEMA) - our in-house engineering team handles the full cycle from concept to T1 sampling. Both models include mold-only export (FOB) and mold + injection molding production as ongoing supply.
FAQ
Q: Can you build molds for different regional switch socket standards (86mm, EU, UK BS, etc.)?
A: Yes. We have completed tooling for 86mm-standard panels, UK 13A socket molds, and European frameless switch designs. Each standard has different dimensional requirements and panel geometry - share your target market and we'll confirm feasibility during quotation.
Q: Do you supply finished molded wall switch parts, or mold only?
A: Both. We can ship the mold FOB for clients who have their own injection shop, or we run production in-house and deliver molded parts on a per-order basis. Many custom wall switch OEM projects start with mold-only and transition to part supply once the design is finalized.
Q: What is the typical lead time for a wall switch injection mold?
A: 25–45 days from DFM approval to T1 sample. Single-cavity prototype tools in P20 steel are on the faster end; multi-cavity production molds with S136 hardened steel and mirror polish require more time for precision machining and fitting.
Q: What mold steel is recommended for switch socket injection molds?
A: S136 stainless steel is the most common choice for wall switch mold cavities because it provides excellent corrosion resistance and can be polished to a mirror finish - necessary for high-gloss switch face plates. P20 pre-hardened steel is used for the core side where surface appearance is less critical. For molds exceeding 800K shots with glass-fiber-reinforced nylon or FR-PC, H13 hot-work steel offers better resistance to thermal fatigue at the gate area.
Q: Should I choose hot runner or cold runner for my switch socket mold?
A: Hot runner systems eliminate runner waste and reduce cycle time to approximately 18–25 seconds, which is preferred for high-volume switch socket production using FR-grade polycarbonate. Cold runner molds cost 20–30% less to build and allow easier color changes between SKUs, making them practical for smaller batch injection socket mold projects. For switch face plates where no gate vestige is acceptable on the visible surface, a valve-gate hot runner is the standard configuration.
Hot Tags: Wall Switch & Socket Injection Mold, China, Shenzhen, manufacturers, suppliers, factory, plastic injection moulding machine 80 ton, electronic housing mold, socket injection mold, injection mold vs blow mold, switch injection mold, injection mold kickstarter
