ABIS Mold Technology Co., Ltd. is one of the leading manufacturers and suppliers of customization plastic injection moulding in China. Please feel free to buy high quality customization plastic injection moulding made in China here from our factory. Welcome to view our website for more information.
Injection Molding Capability at a Glance
| Parameter | ABIS Specification |
|---|---|
| Clamping Force Range | 80 – 1,600 tons (full series) |
| Mold Precision | ±0.001 in. (±0.0254 mm) |
| Part Tolerance (Standard) | ±0.02 – ±0.05 mm, material-dependent |
| Annual Mold Output | 400+ sets per year |
| Mold Life | 300K – 1,000,000 cycles depending on steel grade |
| T1 Sample Lead Time | 15–25 days (simple) / 25–45 days (complex) |
| Production Lead Time | 7–14 days after sample approval |
| Minimum Order Quantity | No MOQ - trial runs from 100 pcs accepted |
| Quality Standard | APQP process, CMM inspection, 99.5% defect-free rate |
| Certifications | TS16949 · ISO 9001 · ISO 14001 · ISO 13485 |
Product Description
Customization Plastic Injection Moulding
♦ OEM/ODM Service
♦ QC inspection
♦ ISO9001 certified
♦ 28+ years of mold engineering and OEM/ODM injection molding production
Material Aluminum, Steel, Stainless steel, Aluminum alloy,Brass, ABS,etc.
Surface Treatment Polishing, Powder coating, Spraying, Anodizing, Zinc Plating and etc.
Tolerance ±0.02–0.05 mm (standard) | ±0.001 in. mold steel precision | Tighter tolerances available on request
Equipment a) CNC Machining Center
b) CNC Lathes
c) CNC Milling Machines
d) Punching Machines
e) Precision Cutting Machines
f)CNC Bending Machine
Preferred Formats JPEG,PNG,PDF,CAD,Prt,STEP,IGS,UG,Solidwork
Preferred Industries a)Communication Equipments
b)Houseware
c)Electric Components
d)Automobile and Motorcycle Parts
e)Other Customized Design
Mould Base LKM, DME, HASCO etc
Cavity/ Core Material 1.2738,1.2343, 1.2344, S7, H13, P20HH, GS738H, LKM738H, 718, 8407, S136H, Calmax 635 NAK80,
SKD-61,NIMAX, 45#, 50#,
Steel Hardness 20-60HRC
Treatment Pre-Harden, Nitride, Harden, Quenching
Cavity Qty Single-cavity / Multi-cavity
Runner Cold runner or Hot runner :YUDO/ HUSKY/MOLD-MASTER/SYNVENTIRE/INCO/ MASTIP/ HASCO/ DME
Gate Sub gate, tunnel gate, side/edge gate, direct gate, pin point gate, sprue gate, diaphragm gate, fan gate, cashew gate, hook gate, hot tip, hot drop, valve gate etc.
Plastic material for parts PS, SAN, PA, POM, ABS, PP, PET, PC, PE, HDPE, PA66+GF, PVC, TPE, TPU, TPV etc
Materials We Process
We mold over 50 thermoplastic resins, from commodity grades to high-performance engineering polymers. Below are the materials our customers order most often, with processing windows and shrinkage values our tooling engineers use during mold design.
Commodity Resins
| Material | Barrel Temp. | Shrinkage | Typical End Products |
|---|---|---|---|
| ABS | 200–240 °C | 0.4–0.7% | Electronic enclosures, automotive trim, consumer goods |
| PP | 200–280 °C | 1.0–2.5% | Packaging, medical disposables, appliance housings |
| PE / HDPE | 180–280 °C | 1.5–3.0% | Caps, containers, pipe fittings |
| PS | 180–260 °C | 0.4–0.7% | Food packaging, disposable cutlery, lab ware |
Engineering Resins
| Material | Barrel Temp. | Shrinkage | Typical End Products |
|---|---|---|---|
| PC | 280–320 °C | 0.5–0.7% | Optical lenses, safety shields, LED covers |
| PA / Nylon | 250–290 °C | 0.8–1.5% | Gears, bearings, structural brackets |
| POM | 190–210 °C | 1.8–2.5% | Precision gears, clips, slide mechanisms |
| PC/ABS | 240–280 °C | 0.5–0.7% | Phone cases, laptop shells, automotive interiors |
| PBT | 240–275 °C | 1.5–2.0% | Connectors, automotive electronics, switches |
High-Performance & Specialty Resins
| Material | Barrel Temp. | Shrinkage | Typical End Products |
|---|---|---|---|
| PEEK | 360–400 °C | 1.0–1.5% | Medical implants, aerospace, semiconductor |
| PEI (Ultem) | 340–400 °C | 0.5–0.7% | Medical devices, aircraft interiors |
| LCP | 280–330 °C | 0.1–0.3% | Micro connectors, high-frequency components |
| TPE / TPU | 180–230 °C | 0.5–2.0% | Soft-touch grips, seals, overmolded skins |
| LSR (Liquid Silicone) | 150–200 °C | 2.0–4.0% | Medical-grade seals, baby products, food-contact parts |
Need a resin not listed here? We accept customer-supplied materials and can source specific grades from suppliers including SABIC, Covestro, DuPont, BASF, and LG Chem on your behalf.
Mould Life 30K - 1 million cycles
Design Software UG, CAD, PRO-E, Solid Works etc,
Process CNC, high speed carve, EDM ,wiring-cutting, drill, polish etc
Lead Time T1 samples: 15–25 days (simple) to 35–50 days (complex) | Production: 7–14 days after approval
Package Wooden Case Package or according to customer's requirement
Price Term EX Works, FOB,CIF
Payment T/T
Quality Assurance - Four-Stage Control System
Every ABIS project follows the APQP (Advanced Product Quality Planning) framework. Our quality engineers intervene at four stages rather than waiting until final inspection to catch problems.
Stage 1 - Incoming Material Inspection (IQC) Raw steel, mold components, and resin pellets are checked against material certificates before entering production. Mold steel is sourced exclusively from ASSAB, DAIDO, and LKM. Resin lots are verified for MFI, moisture content, and batch traceability.
Stage 2 - First Article Inspection (FAI) After T1 trial molding, the first shots are measured on our CMM (Coordinate Measuring Machine) against the full critical-dimension list. You receive a detailed FAI report with actual-vs-nominal data and photos before we move to production.
Stage 3 - In-Process Quality Control (IPQC) During volume runs, inspectors sample parts every 2 hours. Our digital monitoring system tracks 12 critical process parameters in real time - barrel temperature, injection pressure, cooling time, and cushion position among them. Material shrinkage deviation is held within 0.15%.
Stage 4 - Final Quality Control (FQC) Finished parts pass a full cosmetic and dimensional inspection before packing. Medical device orders receive additional sterile-packaging verification. On request, we supply PPAP documentation packages including control plans, capability studies, and measurement system analyses.
Inspection Equipment: CMM, 2.5D video measuring system, surface roughness tester, durometer, spectrophotometer (color matching), profile projector.
How We Work Together
Step 1 - Share Your Design Send us your 3D CAD file (SolidWorks, Pro/E, UG, STEP, or IGES), 2D drawings, or even a physical sample. No drawings at all? We offer reverse engineering to create a model from your existing part.
Step 2 - Quotation (within 48 hours) Our engineering team evaluates complexity, material, volume, and finish requirements. You receive an itemized quote covering mold cost, piece price, tooling timeline, and shipping options.
Step 3 - Free DFM Analysis Once the order is confirmed, we deliver a Design-for-Manufacturability report covering wall thickness, draft angles, gate location, cooling layout, and potential defect risks such as sink marks, warpage, or weld lines. For complex geometries, we run Mold Flow simulation to verify fill balance before cutting steel.
Step 4 - Mold Design Review You receive a full 3D mold assembly drawing for sign-off. Our designers walk you through the parting line, ejection strategy, slider actions, and hot-runner layout so nothing is left to assumption.
Step 5 - Tooling & Trial Steel is cut on CNC machining centers, finished by EDM and wire-cut, then polished or textured to spec. Weekly photo and video progress updates keep you informed throughout. T1 samples ship to you for dimensional and cosmetic approval.
Step 6 - Production & Inspection After sample sign-off, production starts under IPQC oversight with 2-hour sampling intervals. Batch consistency targets 99.5%+ first-pass yield.
Step 7 - Packing & Shipment Parts are packed in custom-fit trays or cartons. We support sea freight, air freight, and express courier. Export documents, certificates of origin, and customs paperwork are prepared on your behalf.
Typical Lead Times:
| Project Type | Tooling | Production |
|---|---|---|
| Simple mold (single cavity, no slider) | 15–25 days | 7–10 days |
| Medium complexity | 25–35 days | 7–14 days |
| High complexity / multi-cavity | 35–50 days | 10–21 days |
Industry-Specific Injection Molding Solutions
Medical & Healthcare Our ISO 13485–certified facility includes a Class 8 cleanroom for molding and assembly of regulated medical components. We produce syringe barrels, urine collection cups, blood collection tubes, catheter connectors, IVF lab consumables, and surgical instrument housings. Puncture-life testing on our blood-tube molds has reached 80,000 cycles - roughly 2.5× the industry average. Materials: medical-grade PP, PC, PEEK, PPSU, and liquid silicone rubber.
Automotive TS16949-compliant tooling and production for Tier 1 and Tier 2 suppliers. Dashboard sub-assemblies, door panel trim, headlamp lenses, under-hood high-temperature brackets, and connector housings. We delivered a Hyundai Y17 bracket tool from kick-off to first-batch shipment in 45 days with zero defects at incoming inspection.
Consumer Electronics Enclosures for phones, routers, remote controls, smart-home devices, and wearables. We work with high-gloss PC, EMI-shielding compounds, and UL94 V-0 flame-retardant grades. Surface finishes range from SPI A-1 mirror polish to Mold-Tech textures.
Home Appliances Large structural parts for rice cookers, juicers, air conditioners, humidifiers, and washing machines, plus small precision parts such as buttons and knobs. Mold weights up to 2+ tons are handled on our heavy-duty CNC equipment and crane-served presses.
FAQ
Q: What is the minimum order quantity?
A: There is no minimum. We take orders from 100-piece pilot runs up to multi-million-piece annual programs. Every order goes through the same four-stage quality control process.
Q: How quickly can I get a quote?
A: Standard projects are quoted within 2 business days of receiving complete 3D files. Complex multi-cavity or multi-material tools may take 3 to 5 business days for the additional engineering review.
Q: Do you provide DFM analysis?
A: Yes. Every confirmed order includes a free Design-for-Manufacturability report. We review wall thickness, draft, gate location, and cooling design, and flag potential issues like sink marks or warpage before cutting steel. For complex parts we also run Mold Flow simulation.
Q: What tolerances can you hold?
A: Standard molded-part tolerance is ±0.05 mm. For precision applications we achieve ±0.02 mm. Mold steel is machined to ±0.001 in. (±0.0254 mm). Actual achievable tolerance depends on part geometry, material, and wall section.
Q: How do you protect my intellectual property?
A: We sign a Non-Disclosure Agreement before reviewing any files. All project data is stored on access-controlled servers. Upon project completion, the mold is your property - it can be shipped to you or stored at our facility under a maintenance agreement.
Q: What mold steels do you use?
A: We match steel grade to required mold life: P20 / 718 for prototype and low-volume (up to 100K shots), H13 / NAK80 for mid-volume (up to 500K), and S136 / SKD61 for high-volume or mirror-polish applications (500K to 1M+). All cavity steel is sourced from ASSAB, DAIDO, or LKM.
Q: Hot runner or cold runner - which should I choose?
A: Cold runners are simpler and cheaper, suited for lower volumes or large-gate parts. Hot runners eliminate runner scrap and shorten cycle times, making them the better choice for high-volume or multi-cavity molds. Our engineers recommend the optimal system based on part geometry, material, and annual volume. We install systems from Mold Master, YUDO, HUSKY, INCOE, and Synventive.
Q: Can you modify or repair an existing mold?
A: Yes. We accept mold transfers from other suppliers and perform a full inspection before quoting repair or modification work. Common jobs include adding cavities, changing the gate type, updating textures, and replacing worn inserts.
Q: What certifications do you hold?
A: TS16949 (automotive), ISO 9001 (quality management), ISO 14001 (environmental management), and ISO 13485 (medical devices).
Q: What file formats do you accept?
A: SolidWorks, Pro/E (Creo), UG (NX), AutoCAD, STEP, IGES, Parasolid, and STL. If you only have a 2D PDF or a physical sample, we can work from that as well.
Q: What payment terms do you offer?
A: Mold orders follow a 50/50 structure: 50% deposit to start tooling, 50% balance after T1 sample approval. Production orders can be paid by T/T or letter of credit, and we discuss credit terms for repeat customers on a case-by-case basis.
Q: Can you handle secondary operations?
A: Yes. Pad printing, silk screening, hot stamping, ultrasonic welding, mechanical assembly, and custom packaging are all available under one roof, cutting lead time and eliminating the coordination of multiple vendors.
Q: Do you offer prototype tooling?
A: We build aluminum or soft-steel prototype molds for design validation and bridge production. Prototype tools can be ready in 10 to 15 days, giving you molded parts in production-intent material before committing to a hardened production tool.
Start Your Custom Injection Molding Project
Upload your 3D file or describe your requirements and receive a detailed quote within 48 hours. Every inquiry includes a free Design-for-Manufacturability review from our engineering team.
Email: nancy@abismold.com / mike@abismold.com
WhatsApp: +86 177 2758 2624 / +86 137 5101 7242
Phone: 0086-755-89984896
Factory: Building B, YingKeLi Industrial Area, Longgang District, Shenzhen, Guangdong, China 518116
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